OMG. I'll put the opinion straight for everyone LOL: (ROtax/Lyco)
Rotax , I think is an engineering marvel.
What lets it down is the variability of installation, probably because it is in so many experimental aircraft category, and thus variability in maintenance , and a lack of adherence to the ICA .
Installation issues :
- variation of installed cooling methods of radiator and cooler.
Many installations I have seen are deficient in oil or water or both and would not meet the Rotax IM requirements.
- variation of airflow over the cylinder bores
The 914 and above - the IM specifies a baffle/ air flow guide over the cylinder bores to cool them. This is rarely fitted and I would expect is a non-zero importance for the 912ULS - IE it is required for some conditions and cowls even on a 100hp engine.. .
- Inadequately plumbed oil system- I would be highly surprised if many installations, especially those on owner-build would meet the hose vaccuum test combo of the oil cooler/oil hose/oil tank system per the Rotax IM.
- non adherence to rotax instructions to use a return line for fuel
- incorrect prop loading (pitch too coarse)
Leaving 'accepted' deficiencies of - lack of oil thermostat, use of car plug leads and crappy ignition modules, tendency for 912 to foul front plugs at low idle, lack of user understanding of RPM regions not to run the engine in, lack of fuel pressure readout, variation of carb heat implementation,
The Lyco has no such issues primarily because certified airplanes have to meet the part91 requirements. I am sure that if Lycos were extensively used in lower end experimental aircraft, you'd find failure rates not dissimilar. But Lycos are usualyl not used in lower end of the aircraft , IE they are less likely to be in a light touch maintenance environment,
-glen