Facthunter, it looks strange also to me with a common natural frequency for the 4- and 6 cyl engines. Making a pure operational note as “do not cruise or climb” in the propeller selection chapter of the installation manual, with no further enforcement in the operation or limit sections of the op- and maintenance manual is also strange!
As we are going to change our present Sensenich carbon ground adjustable prop for a Woodcomp SR3000/2JM (electronic constant speed, 2-blade wood/composite), and this prop have a higher inertia of 0,46 kgm², i let a friend of me, who is specialist in vibration analysis, make some brief calculations based on the dimensions of the 3300 crank, estimated inertia of the flywheel and Jab’s inertia limit of 0,30 kgm² for the prop.
He found lowest natural frequency for torsion of the crank to about 580 Hz, lowering to 500 Hz with prop inertia 0,46. Natural bending frequency of the free prop end with 2” extention and the heavier prop was about 380 Hz (assuming same stiffness for extension as for the crank), somewhat lowering due to gyro moments (not calculated).
As the max initiation freq of the engine is 165 Hz (3300 rpm, 3 ignitions /rev), we don’t think there should be a torsional resonance problem at all, and for sure the 2100-2400 range can’t be based on torsional natural frequencies. Please observe these calculations are based on some assumptions, intended to find out if the given rpm range could be based on resonance, and then calculate a new range for the heavier prop, and may only be used as an indication.
I think the flywheel bolt problems has to originate from loosing friction force, i.e. clamping force. In the old design with steel bolts in steel crank, clamping alu flywheel it’s easy to understand, but the current design where only steel parts are involved, this should’t be a problem, right?
Regarding the prop inertia limits of 0,25 for the 2200 and 0,30 for the 3300, my calculations give the same max torsional moment using standard torque curves for even firing 4- versus 6 cyl engine, so the designer seems to have some concerns about max torque in the crank.