When I did the full refurbishment of my ATEC Zephyr, I used the Stewart Paint System https://stewartsystems.aero/.
A certified paint system
Not Cheap
Comes with a very comprehensive set of instructions - follow to the letter & you can't go wrong.
When the time came to paint my Sonex, using high pigment auto paint, I was persuaded that I should use the services of a professional automotive paint shop. Big mistake. I think my plaine was the first they had ever done.
Should have used a lot more elasticizer in the mix, to allow for metal skin movement.
Rivet lines & edges (especially leading) should have been painted first, before applying final coat.
I honestly think I could have done as good a job and saved myself a few $K
I have a couple of questions for those of you who have actually done it.
What spray equipment did you use (make and model please)? Iwata, High Volume Low Pressure (HVLP) gravity feed gun. Needs steady supply of high volume air pressure, choose your compressor carefully (most only tell you pressure, which is not enough to know if it will maintain supply volume). Use a water catch/regulator on the compressor and back that up with a secondary, disposable, water catch & mini , regulator at the gun. Quality face mask/filters, gloves and disposable overalls ( ALL paint is damaging to your health).
What paint (primer and top) did you use (again brand and type please. If I google βtwo packβ, Iβm likely to end up with lots of references to dead rappers π). This will depend on your aircarft build material - ask kit supplier/others who have same plane/etc
What environment did you do it in (backyard? Shed? Shed with extractor fan? etc) For a good finish, your and the environments safety, you will need at least a well vented, basic spray booth/clean room (I used air conditioner filter material on the air IN side to reduce the chance of insect/dust entry & a big pedestal fan pulling air OUT. If spraying in winter some way of heating to ensure a good cure is advisable (I used an old reverse cycle window rattler). Need very good lighting - as many fluros/LED lights as you can beg/borrow/steal
What would you do differently if you did it again? Would you ever do it again, or did it turn out to be just too painful? If there is an next time, I will definitely do my own. Dont try & be fancy - go with a single colour (any shade of white is the most forgiving & functional).
Practice on any vertical sheet /wall you can sacrifice - cardboard that has been sprayed with undercoat is good.
Always do a short test spray, on above, to check gun settings BEFORE commiting to the aircraft.
Do not try for full coverage n one coat - several "mist" coats (tack off between each) will result in a better finish
Know what the gun controls do - spray pattern, volume of paint, etc
Good preparation is the key to successful. Surface to be sprayed and having all you need handy to the job. I use 100% isopropanol to wipe down the surface before spraying (purchase from cleaning material wholesale supplier.)
Read the paint specification sheet & understand your mix ratios, tack of time, temperature range, etc
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