" Torque is a very indirect indication of tension and there are many factors such as friction, lubrication, surface texture, rust, material type, ...thread conditions, debris etc that affect the outcome.
The only way to determine the correct torque, especially for critical joints, is through experimentation under actual joint and assembly conditions using a calibrated torque wrench and a Skidmorer-Wilhelm type load indicating device to equate actual torque to desired tension.
Most of the torque/tension tables which haved been developed over the years have been calculated using the formula
T= K x d x P
where t = torque
K = Coefficient of friction factor
d = Nominal thread diameter (inches)
P = Tension (clamp load or pre load) induced in fastener (lbs)
The value of "K" can range from 0.30 for a rusted assembly to 0.10 or less for a clean well lubricated assembly using a proven proprietary lubricant. It should be noted that the accuracy of the 'K' factor is subject to many application variables eg. The industry accepted 'K' factor for plain fasteners is 0.20, however this figure reduces to 0.10 should the fastener be well lubricated and as a result an entirely different torque figure would result.
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The most important point to remember when using a torque wrench is to make sure the instrument has been stored properly and has been calibrated by a recognized roque analyzer. In an experienced operators hand, tension control can be better than +/- 25% accuracy is possible using a good quality hand operated torque wrench. When used in conjunction with a Skidmorer-Wilhelm type device, an accuracy of +/- 5% is possible."
(abstracted from "The Fastener Black Book 1st edition p.78)
N.B the bold italics were added by me for emphasis.
My reading of the above would suggest that an experienced operator using a quality, well maintained & calibrated torque wrench could, when torquing a bolt to an indicated 26ft/lbs could achieve anywhere from 19.5ft/lbs to 34.6ft/lbs.
It follows that torquing to an indicated 36ft/lbs could result in an actual torque value between 27 and 48ft/lbs.
The book referenced above gives the following tightening torque figures for 3/8 unc grade 8 bolts:
dry: 44ft/lbs;
lightly lubricated: 35ft/lbs;
Well lubricated: 22ft/lbs
Without wanting to sound like the Jabiru service department, there could well be en element of operator " error" involved in the way we assemble components.