Help required please...
I want to create the fuel manifold as shown by the Rotax Installation Manual, (image below).
Banjo bolts are easily accessible as are the fittings. They're available in M10 or M12 in various threads which I can tap myself.
So all I need to manufacture is the block itself which clamps onto the crossover pipe. Essentially it's just a solid block with a threaded vertical hole right through for two banjo bolts to go into, and an unthreaded hole for the crossover pipe to go through with a small bolt to tighten it onto the pipe.
Questions:
1. What would this be best manufactured from? Alloy? Any particular type?
2. What about the banjo bolts? They're available in alloy, zinc coated steel and stainless... what's best for fuel?
3. The barb for the return line to tank needs to be restricted (is it 0.35mm? The manual says "PILOT JET 35"), and the barb for the fuel pressure gauge needs to be restricted to 0.5mm. How is this usually achieved - can you buy barbs that are sealed at the end and drill them to the correct size, or is there some kind of restrictor available which seems to be suggested by 6 below?
As always any suggestions gratefully received. Cheers, Marty