Wrong!!
I posted on another forum , where it was suggested that if the instrument sensor wires are in close proximity to current carrying wiring, that this will affect the instrument readings.
I thought about this, and it became logical that the magnetic flux generated by current in a wire could induce a small voltage in an adjacent wire. And evidently these instruments are measuring millivolts. Also, the only difference from when the instruments worked was that I had re-done the wiring into a big umbilical. D'Oh!
So yesterday I separated the instrument wiring from the rest, & made a second penetration through the firewall for these, about 80mm away. I routed the sensor wires away from the others, & ran up the engine.
Success! All needles showing credible deflections. Hurray! Although the CHT's read about 70F lower than the temps given by my infrared non-contact thermometer.
So I did the approved engine break-in. This basically comprises running the engine up in increments of 1000rpm, holding for 10 seconds at each step, then holding max rpm for 60 seconds. The revs are then reduced in 1k steps, holding for 10 seconds, down to idle. That's it - engine is run in.
The propellor I made for this engine was initially 65" diameter, which I hoped would be a bit too much, given the minimal ground clearance this provided. On my first run, max rpm was 5820. Nominal max is 6200. So I lopped an inch off each end (giving me the preferred extra ground clearance). Max rpm after the tipectomy was 5930, which equates to about 62hp. I'm happy with this, as I expect an improvement as the engine loosens up.
So I'm now assembling the plane in my front yard, prior to doing a W&B. If all good, a 1/2 day modifying my little box trailer to take the Max, then off to its new home at the airfield next week. Yaay!
Bruce