One of the sad things about CASA's actions has been that many people have had their trust in their engines destroyed even though they have had no problems. I read one owner's post to a forum saying that he wished he could afford to replace his Jabiru engine with a more reliable Camit engine. He then went on to say that he had had absolutely no problems with his Jabiru engine, so presumably more reliable than 0 problems is negative problems.
At the time of the CASA action, I spent a bit of time going through all the accident and incident reports I could find, essentially the 2013 and 2014 reports on the RAA website, and eliminated all the reports that were obviously nothing to do with engine failures, such as running out of fuel. The things that impressed me were:
The paucity of information and how many reports were incomplete
There was no obvious increase in the number of failures from 2013 to 2014 so it was hard to see what CASA's justification of the increasing rate of failures was based on.
There were several failures that could be attributed to broken through bolts or valve failures - these are obvious problems
The through-bolt failures puzzle me because with a rough calculation they would appear to be strong enough and they shouldn't be subject to fatigue loading unless they are not torqued up correctly. Apparently the problem didn't show up until the introduction of hydraulic lifters, but that shouldn't have any bearing on it.
I suspect the valve failures might be associated with high engine temperatures - my guess only. I think it is fairly common to only measure CHT on one cylinder, usually #4 on a 2200 or #6 on a 3300 because they are the rearmost cylinders but on my engine, the #6 is the coolest. #3 and #5 run hotter, so maybe pilots are unwittingly over-heating their engines.
Another consideration is that the majority of Jabiru engines end up in homebuilt aircraft, like my Sonex, which do have a higher failure rate than factory built aircraft, and over which Jabiru have little or no control. That isn't to say I think the engines are bullet-proof, they are very lightly built and that comes at a cost. All the same, it is very hard to find useful statistical evidence for CASA's action. They seem to just keep on repeating the same line without ever showing the evidence.
Peter Anson
Sonex 19-7898
Jab 3300 240 hours