Some great advice from Head in the clouds, thank you. I am hoping to get the Savannah kit and is an assembly type build, but I simply dont have the time skills or space to go from scratch with an Ali plane. I know however that the day I finish the kit (if I ever finish) the urge to build will be stronger than ever so a second project will have to be started.
You raised some interesting points about sealing joints and laps, The Savannah is a 6061 aluminium and they provide a protective paint for all metal to metal joints, which I assumed was for corrosion protection and sealing. That said if the aluminium protects itself with a layer of oxide doesn't that protect the joint? I am beginning to think that a preparation and epoxy primer are the easiest way to go. I bought some Prekote and Ekoprime to try but for areas prone to fuel spillage I will go for an epoxy primer. Hopefully for internal areas dont require more than that.
Th polished look is my favourite however unless I can find a protective clear coating such as the ever shield (not easy to get here) I dont fancy the republish every year that you describe.
Really looking forward to more Marty on the subject of painting and even more on the fitting out engine installation etc. Good luck and keep up the good work